Piping System without Welding and Packing
SUS DE TOP SYSTEM
Top ferrule / Top packing

 SUS DE TOP SYSTEM
 TOP Packing

 Toppacking is the stainless packing that, with a patent
 technology, can break through the barriers of common sense of "Metals leak fluids".
 Top packing does not leak fluids even under the strong vibration of 11Hz. Its sizes are the same as those
 of existing rubber packings, so you can simultaneously solve the problems of "odor transfer","mixture of
 foreign matters such as parts of a packing","miscellaneous germs breeding" and so forth, just by
 replacing them with our products.


 ■ Comparison of TOP Packing with Rubber Ones (by our company)

Items Stainless packing Rubber packings
Hygiene  Excellent  Not good
Odor transfer   Stainless steel has no problem of odor
 transfer .It is not necessary to change
 packings according to products.
 Rubber packings are porous, so their odors may be
 transferred to products. And it takes time to clean
 and deodorize them. (Packings need to be changed
 according to products.)
Vibration   Highly resistant to vibration (and to
 earthquakes).
 Highly vulnerable to vibration (and to earthquakes).
Germ breeding   Stainless steel is clean and prevents
 various germs from breeding. The
 cleaning is easy.
 Being porous, they tend to breed various germs.
 The cleaning is difficult.
Corrosion
resistance
 Made of the same material as that of
 pipes, it is highly resistant to acid,
 alkali, etc. (Highest grade material,
 SUS-316, is used.)
 Vulnerable to acid, alkali, etc. used in CIP cleanings.
 Rubbers are qualitatively foreign to pipes. 
Mixture of
foreign
matters in
pipes caused
by
transformation
 No occurrence of breakage,
 deterioration and deformation
 prevents foreign matters from being
 mixed in. Even in the case of their
 mixture, the metal detector will detect
 them.
 Deterioration, breakage and transformation caused by
 acid, alkali, chemicals and heat make it easy for
 mixture of foreign matters to occur. The metal detector
 will not detect them.
Heat
resistance
 The material is the same as that of
 pipes, so there is limited number of
 transformations and deteriorations
 caused by heat.
 The material is made of rubber, silicon, etc., so they
 are vulnerable to heat and tend to quickly be deformed
 and deteriorated.
Durability  Able to be used for 3-5 years.  NA
Management
of packings
 Not necessary to classify the products
 and places for use, so the
 management is very easy.
 Very difficult to manage the classification of the places
 for use and items, and to judge deterioration.
Disposal after
use
 Able to be reused as a resource
 circulation type material.
 Need to be combusted as wastes.

 TOP Packing (SUS316 / SUS316L) Stainless steel.
For food (for manual cleaning) Atype For beverages (for CIP cleaning) Btype

 Top packing is made of stainless steel , so it is possible
 for you to solve the problems of foreign matter
 mixture and odor transfer caused by rubber packings,
 and to use it with a sence of security under any
 circumstances, such as the uses at a high temperature
 and of chemicals.

 With the "TOP Packing for Beverages", we dared to
 make a concave at the wet part and created
 turbulent fiows in the CIP cleaning water flow to
 completely clean the concave part.


 SUS DE TOP SYSTEM
 TOP Ferrule

 The non-packing ferrule (Top ferrule) is a pipe fitting that does not require packings used at pipe
 connection parts. Requiring no packings improves work efficiency and prevents accidents caused by
 mixtures of foreign matters
 We developed SUS DE TOP System as a measure to solve those problems simultaneously.

 (Characteristics)
 * Connecting pipes and ferrules with the use of a special structure makes no welding necessary.
 * Non-packing ferrule
  The non-packing ferrule (TOP ferrule) was developed with the use of a stainless packing technology.
 * The entire product is made of stainless steel.

 Non-packing ferrule Fitting requiring no welding

 [ Merits for food and beverage manufacturers ]
 * Reducing costs for welding,
 * Shortening the period for constructing food plants,
 * No problem of "odor remaining" on packings
 * No problem pf "odor transfer" from packings to products
 * No problem of "mixture of foreign matters" such as part of a packing
 * Inproving the quality of security and safety of foods
 * Saving the trouble of exchanging and collecting packings, which enables you to reduce the cost of labor management


 TOP Ferrule (SUS304) Steinless steel.
For food (for manual cleaning) Atype For beverages (for CIP cleaning) Btype

 Top ferrule is made of stainless steel, so it is possible
 for you to solve the problems of foreign matter
 mixture and oder transfer caused by rubber packings,
 and to use it with a sense of security under any
 circumstances, such as the uses at a high
 temperature and of chemicals.

 With the "TOP Ferrule for Beverages", we dared
 to make a concave at the wet part and created
 turbulent flows in the CIP cleaning water flow to
 completely clean the concave part.



SUS DE TOP Solves Your Problems Occurring inside Pipes!


                  Manager's Troubles

 ■ I am worried that the contamination of packings may breed various germs
 ■ I am worried that parts of rubber packings may be mixed in.
 ■ I want to reduce the personnel management cost.
 ■ I am worried that while manufacturing different goods on the same line,.
    the odor may be transferred to the next goods.


                   Worker's Troubles

 ■ During the decomposition and assembly, I found myself
    lacking a sufficient number of rubber packings...
               I am in  trouble!
 ■ It is difficult to install packings.
 ■ I want to do the work more efficiently.


Effects of SUS DE TOP


 ● No odor transfer
 It is unnecessary to perform the disposal of the goods to be manufactured next, which may be caused
 by odor transfer. The disposed goods become wastes.
 ● Temperature management
 The material is made of stainless steel, so it is possible to control the temperature to some extent
 (the temperature at the rubber part does not easily rise up).
 ● Reducton of cleaning time
 There is no odor transfer from stainless steel packings, so usually it is sufficient to perform a
 cleaning inside pipes.
 ● Usability at high temperatures
 The material is the same as that of pipes or "SUS316", it is possible to use the product with a sense of
 security.
 ● Reducton of personnel management costs
 No necessity of daily changes makes is possible to reduse the costs greatly.
 ● Resource circulation type
 The material is made of stainless steel, so it is possible to reuse the packing and ferrule as resources.
 ● Durability
 No sudden deterioration makes it possible to use the product longer than rubber packings.
 ● Food recycling act

 



SUS DE TOP Size

■ TOP Packing size ■ TOP Ferrule size
Size A B
8A 10.5 32.0
10A 14.0 32.0
15A 17.5 32.0
1.5S 35.7 50.5
2.0S 47.8 63.0
2.5S 59.5 77.5
3.0S 72.3 90.5
3.5S 85.1 104.0
4.0S 97.6 117.0
4.5S 108.3 128.0
5.0S 133.8 152.0
Size A B C D
1.0S 50.5 23.0 25.4 50.0
1.5S 50.5 35.7 38.1 50.0
2.0S 64.0 47.8 50.8 50.0
2.5S 77.5 59.5 63.5 50.0
3.0S 91.0 72.3 76.3 50.0
3.5S 106.0 85.1 89.1 50.0


TOKi Engineering Co.,Ltd
E-mail : info@toki-eng.com     URL : http://www.toki-eng.com
1-18-4F, Hie-machi, Hakata-ku, Fukuoka, 812-0014 JAPAN
TEL 092-452-8678   FAX 092-436-5859

     TOKi ENGINEERING.,LTD. 



 TOKi エンジニアリング株式会社